Tuesday 12 September 2023

Revolutionizing Dissolved Gas Control with 3M™Liqui-Cel™EXF Series Membrane Contactor

In gas transfer technology, innovation is pivotal in enhancing efficiency and sustainability. 3M™Liqui-Cel™EXF Series membrane contactors utilize technology that stands out as a game-changer. As we’ll discuss, the advantages achieved with this technology have redefined dissolved gas control in processes across various industries. 

Efficiency at Its Best:

3M™Liqui-Cel™EXF Series membrane contactors have unique features that significantly improve the gas transfer efficiency with minimal energy consumption.  Guided by a radial baffle, the fluid to be processed passes over the membrane’s surfaces twice before exiting the contactor. This improves the contact between the processed fluid and gas transfer surface qualitatively and quantitively.  As a result, the gas transfer rate is increased and dissolved gas can be controlled more precisely.  This reduces gas control systems' size, complexity, energy consumption, and cost.  Now, on-demand gas control is a reality.  Achieving a targeted dissolved gas level is now as simple as turning on a faucet.  Many customers have been able to reduce dissolved gas targets from 1 ppm down to <20 ppb while simplifying their operations.

Compact and Space-Saving Design:

Space constraints can be a significant challenge in various industrial settings. The compact design of the 3M™Liqui-Cel™EXF Series membrane contactor addresses this issue effectively. Its small footprint allows easy integration into existing systems, saving valuable floor space and simplifying installation.

Reliable and Low Maintenance:

Durability and reliability are paramount in industrial processes. The 3M™Liqui-Cel™EXF Series membrane contactor is built to last, with minimal maintenance requirements. Furthermore, systems incorporating Liqui-Cel contactors require minimal equipment with moving parts and controls.  A system can be as simple as a single contactor but typically may have a vacuum generator and some valves. Simplicity ensures consistent performance while reducing operator attendance and maintenance needs.  One of our customers had a time-consuming process of filling tanks and sparging for hours to deoxygenate water.  This process was very laborious and inefficient.  Now, they feed deaerated water directly from their Liqui-Cel DAW system to their process on demand.  3M™Liqui-Cel™EXF Series membrane contactors offer precise, on-demand dissolved gas control with a hassle-free design. 

Versatile Applications:

3M™Liqui-Cel™EXF Series membrane contactors offer more versatility. They are adaptable to different processes and fluids because they are available in many sizes with material and configuration options.  Sizes range from ½ to 14 inches in diameter and 1 to 80 inches in length.  Available process connections include flanges, sanitary, pipe and tube fittings.  Housing materials offered include polypropylene, ABS, FRP and stainless steel.  

The options available in Liqui-Cel EXF series membrane contactors make them feasible for many use cases. Power generation plants use Liqui-Cel contactors for deoxygenating boiler feedwater and decarbonating RO feedwater.  Beverage plants use them to produce deaerated water for mixing, bottle rinsing, and flushing equipment.  Pharma companies incorporate deoxygenated water into products and intermediaries utilizing this technology.

The versatility of the 3M EXF Series membrane contactors is a key characteristic that differentiates them from other available options.

Conclusion:

3M™Liqui-Cel™EXF Series membrane contactors are a revolutionary technology transforming dissolved gas control across industries. Its efficiency, versatility, unmatched performance, compact, simple design, and reliability make it the preferred choice for businesses looking to speed up, simplify and improve the precision of degasification and gasification operations. By choosing a 3M™Liqui-Cel™ EXF Series gas control system, companies can elevate productivity and reduce operational costs while improving the quality of products and the reliability of their processes. Embrace the future of gas transfer with 3M's innovative membrane contactor technology.

Sunday 10 September 2023

Revolutionizing Gas Transfer: Introducing 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS

Dissolved gas control is a crucial aspect of various industrial processes. For instance, reducing the oxygen levels in boiler feedwater can help mitigate corrosion and tube failures. Similarly, lowering the carbon dioxide levels between RO stages can improve RO systems' performance without using chemicals. In breweries and beverage canning facilities, deaerated water is used for various applications, and beverage carbonation and nitrogenation are common. However, most gas control processes are slow, inefficient, and labor-intensive. Fortunately, 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS provide precise control and produce water on demand in minutes.  They are also simple to operate and maintain.



The Innovation Behind LIQUI-CEL™ MEMBRANE CONTACTORS

3M™ LIQUI-CEL™ MEMBRANE CONTACTORS result from extensive research and development and decades of expertise in gas transfer processes. These compact and highly efficient devices are designed to facilitate the exchange of gases into or out of liquids, offering a superior alternative to conventional processes.

Key Benefits:

Compact Design: One of the standout features of LIQUI-CEL™ CONTACTORS is their small footprint. They are ideal for applications with limited space, allowing you to maximize your facility's potential without sacrificing performance and productivity.

High Efficiency: At the core of these contactors, microporous hollow fiber membranes are utilized to provide a substantial surface area for gas exchange. This design ensures maximum gas transfer efficiency, vital for achieving desired results in critical processes.

Versatile Applications: From pharmaceutical manufacturing to power generation, LIQUI-CEL™ MEMBRANE CONTACTORS find utility in many industries. The compact design, operational simplicity, materials of construction and performance characteristics make them the technology of choice for applications ranging from industrial to clean room.

Reliability: 3M Liqui-Cel contactors have a straightforward design without moving parts and require minimum operator interaction.  Combined with 3M's renowned reputation for quality and durability, users can trust the reliability of LIQUI-CEL™ CONTACTORS even in demanding industrial environments.

How Do They Work?

The underlying principle of these contactors lies in their microporous hollow fiber membranes. These membranes allow for the efficient exchange of gases between a liquid phase and a gas phase without mixing or contact. The technology ensures precise control and high transfer rates, whether the target is oxygen, carbon dioxide, or other gases. This enables you to achieve specific gas content targets in a single pass through the system.  

Where to Find Them

For detailed specifications and information on how 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS can enhance your gas transfer processes, visit pwrfs.com.

Conclusion

In conclusion, 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS represent a significant advancement in gas transfer technology. These contactors offer a winning combination of compact design, high efficiency, versatility, and reliability, making them the go-to choice for industries where gas control is mission-critical. By adopting LIQUI-CEL™ CONTACTORS, you can bid farewell to outdated vacuum towers, forced draft systems and sparging processes.  Embrace a future of streamlined, efficient, and precise dissolved gas control in your manufacturing and production processes.

Whether in pharmaceuticals, power generation, beverage packaging or any other industry where precise dissolved gas control is critical, these contactors enable you to elevate operations to a higher tier of performance and productivity. Embrace the technological advantages offered by 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS and supercharge dissolved gas control.

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